Aluminum: Too Much Focus? - BodyShop Business

Aluminum: Too Much Focus?

Some industry experts believe we're focusing too much on aluminum now when we should be focusing on the overall technological challenges present in vehicles today.

At last month’s Collision Industry Conference, Ford gave a much anticipated presentation on the F-150, revealing more details, especially on repairability, of the vehicle with the military-grade aluminum alloy body and high-strength steel frame.

Yes, I’m talking aluminum again, just like last month. And in so doing, I might be doing the very thing that someone at the conference suggested we as an industry not do: put too much focus on aluminum. Because the technical challenges today aren’t just about aluminum. They’re about high-strength steel. Carbon fiber. Collision avoidance systems. The newer, more vibrant, translucent finishes coming from OEMs. Even glass.

The person wondered aloud how we could focus so much on aluminum when we haven’t even mastered welding on steel yet. I could see his point, given that a welding instructor once told me you could get 10 welders in a room and ask them if they think they’re a good welder, and all 10 will raise their hand. But give them a destructive weld test, and only two of the 10 will pass. But he wasn’t trying to call out welders; his point was that, aluminum aside, we need a total culture change in the industry, from “I have all the knowledge I need to fix cars because I’ve been doing this for 20 years” to accepting that continual training is necessary.

Sometimes I wonder myself how great it would be to go back to the good ol’ days of heat and hammers, but last I checked, no one has invented a time machine yet. The fact is that these modern-day marvels we call cars are here to stay, and they’re only going to have more and more exotic materials introduced into them as automakers strive to hit the CAFE standards of 35.5 miles per gallon in 2016 and 54.5 by 2025.

As Mitch Becker says in our technical article, “Are You Missing the Boat?” “Ignoring change and not accepting it has only one outcome.”

You May Also Like

Networking: Is It a Car or Computer?

Understanding vehicle electronics will be a necessity for all shops in order to not only repair the vehicle but justify the costs.

Today’s vehicles have changed so much that I’m not sure they’re vehicles anymore but computers with wheels! I know they’re still our mode of transportation and will always be vehicles, but the plethora of options and features changes the way we look at vehicle repairs. 

Body Filler: Filling the Need

Best practices, tips, fun facts and history on that essential product in collision repair: body filler.

Glue Pull Repair Q&A with Dent Fix’s Erik Spitznagel 

Why is everybody talking about glue pulling right now?

Glue Pull Repair: Efficient and Clean Repairs

Repair methods must evolve to keep up with changing technology, and one relatively new method of collision repair that’s growing in popularity, relevance and value is glue pull repair.

Modern Vehicle Construction: A Material Matter

ADAS grabs the headlines today, but let’s not forget about another vehicle complexity: advanced materials.

Other Posts

Topology and Your Scan Tool

Topology influences how you access modules with your scan tool.

The Digital Transformation of Collision Repair

The strategic integration of digital tools and technologies in body shops is becoming the new refinish industry benchmark.

Multimeter Accuracy: How Important Is It?

Multimeter accuracy is critical for EV diagnostics.

ADAS Calibration: Accuracy is Critical

For an ADAS system to operate to its full potential, it must be calibrated with the greatest accuracy possible.